01 / STEPControl heat & friction
Cryogenic cooling: LN₂ or CO₂ targets heat at the cutting zone. High-pressure coolant (HPC): directed jets support cooling and chip evacuation. Minimum quantity lubrication (MQL): a fine oil mist reduces friction with low fluid use; demanding cuts may need additional cooling.
02 / STEPChoose the cutting method
Fiber laser: precise sheet profiling with a qualified assist gas, typically argon for titanium to limit reactive contamination. Abrasive waterjet: water and grit cut thicker plate without a thermal heat-affected zone; check taper and edge finish.
03 / STEPOptimize tool motion
Ultrasonic vibration cutting (UVC): controlled micro-vibrations can reduce cutting forces and improve chip formation. Trochoidal milling: looping paths with low radial engagement manage tool load and heat; axial depth follows tool and machine limits.
04 / STEPMatch the edge & coating
Micro-honed edges and chip-breaker geometry balance sharpness with edge strength. Select titanium-rated carbide tools and suitable coatings, such as TiAlN where recommended. Evaluate CBN tooling and DLC coatings separately for the specific operation; confirm wear and surface quality through trials.